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Description
Refining methods which produce
ultrapure materials are important for a number of commercial and national defense
applications. As feature sizes of integrated circuits get progressively smaller, the
purity of the semiconductor materials from which they are fabricated has historically been
increasingly important. Development of extremely pure semiconductor crystals is also
important for optoelectronic and photonic applications. More recently, chemical vapor
deposition and similar thin film techniques have been used to create a pure silicon layer
on top of a wafer. That layer is then used to build the actual devices. Consequently, ever
increasing the purity of the underlying ingot has become relatively less important to
microelectronics. Some processes, such as silicon-on-insulator, even obviate the need for
very pure ingots, but the dominant current processes still demand significant purity.
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Special Characteristics
Ultrapure materials are also important
for structural applications, since microscopic impurities can cause cracks in ceramics and
ceramics-based composites. In general, ultrapure refining methods include micro-gravity
and high- pressure fabrication methods which suppress convection currents in the material
and allow even distribution of impurities or their elimination.
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